GUIDE FOR PRODUCT CHANGE WITHOUT STOPPING BOARD-LINE 1312RE T0 1312FR – MK 9

CONCLUSION Justification of this type of product change was questioned mainly due to some failures to identify faulty product and prevent it from being released to the market, as well as number of changes that were not successful and excessive loss of product resulted. It is always good to ask the questions as not every … Read moreGUIDE FOR PRODUCT CHANGE WITHOUT STOPPING BOARD-LINE 1312RE T0 1312FR – MK 9

GUIDE FOR PRODUCT CHANGE WITHOUT STOPPING BOARD-LINE 1312RE T0 1312FR – MK 8

Everywhere in the world, SAFETY is our PRIORITY It is compulsory to wear Safety Glasses, Safety Helmet and Safety Boots in our plant at any time. Change from 1312RE to 1312FR without stopping Board-line requires involvement of several operatorson the Wet End – Forming area. These are – Core Mix Operator, Former Operator, PLB Operator … Read moreGUIDE FOR PRODUCT CHANGE WITHOUT STOPPING BOARD-LINE 1312RE T0 1312FR – MK 8

GUIDE FOR PRODUCT CHANGE WITHOUT STOPPING BOARD-LINE 1312RE T0 1312FR – MK 7

Everywhere in the world QUALITY is our reference! Change from 1312RE to 1312FR without stopping Board-line is a very complex change and one with ahigh degree of risk of producing some product that is not within our quality standards and specifications.There are many variables involved and too many situations where control might be lost. It … Read moreGUIDE FOR PRODUCT CHANGE WITHOUT STOPPING BOARD-LINE 1312RE T0 1312FR – MK 7

GUIDE FOR PRODUCT CHANGE WITHOUT STOPPING BOARD-LINE 1312RE T0 1312FR – MK 6

Case Study No. 2Change on 16/01/2008 Chart below is presenting Dryer temperature profile during this change. Core Mix phase went smoothly and without any incidents or spillages. Only one board was rejected at the Wet End Transfer (3 m long) to avoid excessive gap in the Dryer. Aggressive adjustments (particularly to the set points in … Read moreGUIDE FOR PRODUCT CHANGE WITHOUT STOPPING BOARD-LINE 1312RE T0 1312FR – MK 6

GUIDE FOR PRODUCT CHANGE WITHOUT STOPPING BOARD-LINE 1312RE T0 1312FR – MK 5

Case Study No. 1Change on 03/11/2007 Core Mix phase during this particular change of product took less than 7 minutes to complete. Face paper was spliced at 12:43 – 55 seconds after selection of Clay and Vermiculite and start of Fibre Glass Cutter. That is enough time for Clay and Vermiculite to reach the Mixer. … Read moreGUIDE FOR PRODUCT CHANGE WITHOUT STOPPING BOARD-LINE 1312RE T0 1312FR – MK 5